Phone: +1 (256) 352-5150
info@advrotors.com
Advanced Rotors Repair Services
Since June 2003, Advanced Rotors has been at the forefront of the rotor industry, providing high-quality, reliable products to a global clientele. We are committed to precision engineering, and our focus on innovation sets us apart.
Every rotor we manufacture meets the highest standards of excellence. At Advanced Rotors, we specialize in
repairing the internal components of electric motors for industrial and commercial equipment.
We offer top-notch quality manufacturing of rotors, stators, armatures, wound rotors, pole pieces, shafts, and bar kits.
We have a 54,000 square foot facilities combined, equipped with a crane capacity of 130 tons and a lathe with a 144-inch swing capacity. This allows us to handle large projects that require heavy lifting and large diameter turning.
Our laser team can come to your facility to provide on-site stacking services. We have a strict quality control process. This process includes using a coordinate measuring machine (CMM). We also perform hysteresis testing, Franklin testing, core loss testing, and instrument calibration.
Furthermore, we provide engineering services to meet all your needs.
Contact us for reliable and efficient solutions.
Why Choose Advanced Rotors?
Industry Expertise:
With over two decades of experience, our team of engineers and technicians consists of experts in rotor, stator and armature manufacturing, consistently delivering products that exceed customer expectations.
Quality Assurance:
Every rotor that departs from our facility undergoes rigorous testing to ensure it performs flawlessly under the most demanding conditions.
Cutting-Edge Technology:
By utilizing the latest advancements in rotor technology and manufacturing processes, we ensure that we remain at the forefront of innovation, delivering the most efficient and durable solutions to our clients.
Customer-Centric Approach
We prioritize our clients’ needs by offering personalized service, swift turnaround times, and comprehensive after-sales support, ensuring your complete satisfaction.
Understanding Stators and Rotors in AC/DC Motors, Blowers, and Generators
At Advanced Rotors, our expertise lies in the repair and rebuilding of stators and rotors, which are crucial components of AC and DC motors, blowers, and generators. Stator laminations consist of thin, insulated metal sheets that form the motor's stationary part, creating a magnetic field that interacts with the rotor's magnetic field to produce power. Typically made from low-carbon steel alloys, these laminations help minimize power loss and noise. In contrast, rotor laminations are composed of thicker metal sheets and constitute the motor's moving part, generating rotational motion in response to the stators magnetic field. The primary distinctions between them are their application, design, and functionality: the stator remains stationary and is constructed from thinner materials, whereas the rotor is mobile and crafted from thicker, more intricate designs.
Stator Laminations: Thin, insulated metal sheets forming the motor’s stationary part, creating a magnetic field that interacts with the rotor’s magnetic field to produce power.
Rotor Laminations: Thicker metal sheets constituting the motor’s moving part, generating rotational motion in response to the stators magnetic field.
Key Aspects of Rotor Laminations
Purpose: Diminish eddy current losses.
Construction: Made from silicon steel sheets with thicknesses ranging from 0.1mm to 1mm.
Magnetic Circuit: Essential for the motor’s operation, enabling the interaction between the rotor and stator’s magnetic fields to produce mechanical motion.
Design: Features a cylindrical core with slots evenly distributed for its windings, improving the motor’s efficiency.
Testimonials
Burford Electric:
"We are very grateful for our good friends at Advanced Rotors. Their extremely experienced staff consistently strives to exceed our expectations. I am always impressed by their great attitude towards customer service."
Long-term Partner:
"In years working with Advanced Rotors, they have always operated in a friendly, respectful, and professional manner. Their pricing has always been competitive, and their quality outstanding."
Customer:
“The team at Advanced Rotors transformed my performance! Their quick service and attention to detail are unparalleled. I highly recommend them to anyone in need of reliable mechanics.”
Long-term Partner:
"Advanced Rotors has been our goto for rotor and stator repairs for years. Their attention to detail and commitment to quality is unmatched. We've seen a significant improvement in our equipment's performance since we started using their services."
These testimonials reflect our commitment to excellence and customer satisfaction. We are proud to serve our clients with the highest standards in the rotor industry.